How to make an iron man. Practical instructions: how to make an iron man suit, valuable recommendations, simple master classes

For parents, preparing for the holidays in which their child participates necessarily includes making or purchasing a character costume in which the child will appear. Recently, various superheroes or people with supernatural abilities have become increasingly popular. One of the most beloved images by boys is Iron Man, a multifunctional robot controlled by Tony Stark (his creator), who saves the world from evil.

Iron Man suits can be very diverse and have many variations, because unfortunately, it will not be possible to create a real suit that makes its owner invulnerable and even gives the ability to fly. But you can make a hero costume with your own hands from simple materials. Of what? Yes, there are simply a lot of variations: from paper, cardboard, sewn from fabric, made from aluminum or other metal, cast from plastic, etc.

Main components of the costume

If you decide to make a costume for this character, you will find that there are many models and variations of it, so choose the option that you like best. The most popular and spectacular model is Iron Man Mark VII.

A children's costume should be light and safe, so you should not connect electronics to it to recreate glowing eyes or other elements of the hero's image. It is better to make a costume for your child using the papercrafting technique. It will allow you to create an image using paper, cardboard and gluing using special technologies.

To make a product, you will need diagrams or drawings. There are quite a few of them already. By installing Pepakura Designer 3 or Pepakura Viewer, you can extract files in *.pdo format. Then you can edit them, set your own sizes, etc. The diagrams can be redrawn or printed using a printer. Then assemble and paint. This way you will get an almost real costume with your own hands.

Link to the program Pepakura Viewer: http://www.tamasoft.co.jp/pepakura-en/download/viewer/index.html
Iron Man Patterns can be downloaded here: http://pepakura.ru/razvertki/bronya/kostyum-zheleznogo-cheloveka.html

Manufacturing process: what needs to be prepared and how to assemble the parts?

After printing out the drawings, take your child’s measurements and make the necessary changes to the diagrams - this is how you will have your own children's version suit. Then print it again, but with the required dimensions.

Paper for making a suit must be taken with a density of at least 160 g/m2. Experienced cosplayers advise taking not even cardboard, but very thick Whatman paper. You will also need:

a good sharp cutter or utility knife;
special cutting mat;
fiberglass;
awl;
glue and glue gun;
scissors;
epoxy resin (rubber gloves and a respirator are also needed when working with resins);
acrylic paints(red and gold);
transparent plastic;
sandpaper.

So, start making your own costume.

The helmet is made first. To do this, print out the helmet drawings and cut out all the details. Then carefully start gluing them together (assemble them like a regular helmet). All elements are marked with numbers, so you need to carefully glue them together (the back of the mask, which will be removed, does not need to be glued).

After you have finished making the helmet, you will need to coat it with a special two-component glue (epoxy - resin plus hardener). Secure all elements of the helmet with reverse side using regular office clips and cover it with glue. Observe correct proportion so that the product then dries and is suitable for use. Some people use polyester resin rather than epoxy, but it has a very strong and toxic odor and takes a long time to dry.

Then reinforce the inside of the helmet with fiberglass (cut the material into small strips and glue it in several layers inside the product) and coat it again with epoxy glue on both sides. When everything is dry, sand the helmet until it looks like a cast one.

Then the product must be painted. Since you need to use two colors, you will have to cover with tape those places where it is supposed to be painted with a different color (paint it red, leave those areas where it should be gold and vice versa).

You will have to do the back part separately (do the same thing - cover it with glue, secure it with fiberglass, sand it, paint it). The ears on paper are just round, but you can make them out of wood and then glue them to the helmet. To remove and put on the helmet, you can use magnets or a simple manual mechanism (an option with Velcro is also possible).

In the same way, collect the neck, chest, back, shoulders, arms, legs and other parts of Iron Man's body. Try it on regularly to make sure the sizing is correct. When painting, be sure to ensure that no gaps or gaps appear.
Doing general assembly parts, give them mobility. A glue gun will be very useful for this, and you will also need elastic bands (mostly wide ones, and narrow ones for the hands) and plastic snap hooks for large parts.

If you have the desire and opportunity, you can make luminous elements. To make Iron Man's chest glow, glue a battery-powered LED night light into it, and you can use a flashlight for the hands (just saw off the unnecessary part so that it can be easily integrated). If you place a mouse button on the side of your index finger, the wearer of the suit can easily turn on the glow whenever he wants.
The eyes are made using LED lights. You will also need a switch, batteries and wires. Cut two pieces of clear plastic in the shape of the eyes and place the lights just below the eye holes.

Video master class

Iron Man mask, step by step work. Patterns here: http://goo.gl/pJFr6C

A little simpler option‒ this is to create a mask from papier-mâché using the same principle, and cut the costume itself and sew it from fabric (yellow or golden turtleneck/jacket and pants, and the rest of the details are red: vest, panties, gloves, knee socks, shoes). Relief can be given to some parts of the body using foam rubber.

If your child dreams of being a real superhero, help him make his dream come true and create a miracle for him in the form of a costume of his favorite character. Or make a cool costume for yourself :)

Iron Man Reactor

Iron Man suits can be very diverse and have many variations, because unfortunately, it will not be possible to create a real suit that makes its owner invulnerable and even gives the ability to fly. But you can make your own hero costume from simple materials. Of what? Yes, there are simply a lot of variations: from paper, cardboard, sewn from fabric, made from aluminum or other metal, cast from plastic, etc.

To make a product, you will need diagrams or drawings. There are quite a few of them already. By installing Pepakura Designer 3 or Pepakura Viewer, you can unpack files in *.pdo format. Then you can edit them, set your own sizes, etc. The diagrams can be redrawn or printed using a printer. Then assemble and paint. This way you will get an almost real costume with your own hands.

Link to the program Pepakura Viewer: http://www.tamasoft.co.jp/pepakura-en/download/viewer/index.html
Iron Man Patterns can be downloaded here: http://pepakura.ru/razvertki/bronya/kostyum-zheleznogo-cheloveka.html

Manufacturing process: what needs to be prepared and how to assemble the parts?

After printing out the drawings, take your child’s measurements and make the necessary changes to the diagrams - this way you will have your own children’s version of the costume. Then print it again, but with the required dimensions.

Paper for making a suit must be taken with a density of at least 160 g/m2. Experienced cosplayers advise taking not even cardboard, but very thick Whatman paper. You will also need:

a good sharp cutter or utility knife;
special cutting mat;
awl;
glue and glue gun;
scissors;
epoxy resin (rubber gloves and a respirator are also needed when working with resins);
acrylic paints (red and gold);
transparent plastic;
sandpaper.

So, start making your own costume.

The helmet is made first. To do this, print out the helmet drawings and cut out all the details. Then carefully start gluing them together (assemble them like a regular helmet). All elements are marked with numbers, so you need to carefully glue them together (the back of the mask, which will be removed, does not need to be glued).

After you have finished making the helmet, you will need to coat it with a special two-component glue (epoxy - resin plus hardener). Secure all the elements of the helmet on the back side using ordinary office clips and cover it with glue. Maintain the correct proportion so that the product then dries and is suitable for use. Some people use polyester resin rather than epoxy, but it has a very strong and toxic odor and takes a long time to dry.

Then reinforce the inside of the helmet with fiberglass (cut the material into small strips and glue it in several layers inside the product) and coat it again with epoxy glue on both sides. When everything is dry, sand the helmet until it looks like a cast one.

Then the product must be painted. Since you need to use two colors, you will have to cover with tape those places where it is supposed to be painted with a different color (paint it red, leave those areas where it should be gold and vice versa).

You will have to do the back part separately (do the same thing - cover it with glue, secure it with fiberglass, sand it, paint it). The ears on paper are just round, but you can make them out of wood and then glue them to the helmet. To remove and put on the helmet, you can use magnets or a simple manual mechanism (an option with Velcro is also possible).

In the same way, collect the neck, chest, back, shoulders, arms, legs and other parts of Iron Man's body. Try it on regularly to make sure the sizing is correct. When painting, be sure to ensure that no gaps or gaps appear.
When making the general assembly of parts, give them mobility. A glue gun will be very useful for this, and you will also need elastic bands (mostly wide ones, and narrow ones for the hands) and plastic snap hooks for large parts.

If you have the desire and opportunity, you can make luminous elements. To make Iron Man's chest glow, glue a battery-powered LED night light into it, and you can use a flashlight for the hands (just saw off the unnecessary part so that it can be easily integrated). If you place a mouse button on the side of your index finger, the wearer of the suit can easily turn on the glow whenever he wants.
The eyes are made using LED lights. You will also need a switch, batteries and wires. Cut two pieces of clear plastic in the shape of the eyes and place the lights just below the eye holes.

A slightly simpler option is to create a papier-mâché mask using the same principle, and cut the costume itself and sew it from fabric (yellow or golden turtleneck/jacket and pants, and the rest of the details are red: vest, panties, gloves, knee socks, shoes) . Relief can be given to some parts of the body using foam rubber.

A story from Legacy Effects about creating costumes Iron Man.

The LE team was responsible for creating all of Tony Stark's costumes, starting with the first Iron Man, and after completing the trilogy, they decided to blog about the difficult but fascinating process of creating one of the most popular superheroes of our time.

Each costume begins with a design that comes from Ryan Meinerding, Phil Sanders and the team at Marvel Visual Development. Once the design has been agreed upon throughout all stages of production, it is our turn to bring it to life and make sure the actors fit into the costume. Each model is built in a 3D modeling program, detail by detail. But how do we fit Robert Downey Jr. or Don Cheadle into a 3D model? It's easy - we scan the actors to create their own 3D model! This way we will get their exact proportions and be able to create a suit to their size. We can take a digital Downey and place it inside the suit to see where it will stick out of the mold and vice versa. Then it's just a matter of adding a few changes to create a cozy metallic suit. Mmm...comfort.

It's funny, but not all parts of the final costume are made of metal. In fact, they are made of completely different materials, such as fiberglass, plastic and silicone. In addition to making the costumes as metal as possible, our goal is to make them as comfortable as possible for the actors inside. The costume shouldn't look awkward, and the actor inside shouldn't look awkward. He must provide complete freedom of action and comfort so as not to interfere with the actor’s performance. Then, each piece of the suit is 3D printed and sent to our workshop for casting.

Once we've decided what material we'll be making each piece from, it's time to paint and get them ready for filming. This is quite a tedious process considering the amount of materials involved. Various materials react differently to paint. This can cause a lot of trouble, because they all need to look like a single whole, and not like pieces put together. Luckily, our paint wizards know what to do with this, so we leave the suit in their capable hands.

We need to carry out fitting tests throughout the entire production process. Mannequins are great for visualization, but it is very important for us to know how the suit will react to movement. Unfortunately, actors cannot come to us at the first call, as they have more important things to do. Luckily for us, we have several volunteers on our team for costume fittings. Who wouldn't want to be Iron Man, even if just for a few minutes? These fittings are very important because they allow us to measure the comfort level and ease of movement of each suit. Additionally, we can see if the suit will experience a lot of wear and tear from parts rubbing against each other, and we can also detect if there are places in the suit where the actor's body will be visible.

Not only are we dressing Tony Stark, but we've also proudly provided several replicas of his previous Hall of Armor costumes. Since these costumes do not need to be worn, they can simply be hollow stage props. In addition, as sad as it is to say, these beauties had to contain explosives to create one of the largest action sequences, where Tony's entire armory was destroyed. Sometimes it's very sad to see our work fall into pieces, but deep down...it's pretty damn cool.

Everyone has probably seen the movie “Iron Man” and, probably, everyone, at least once, imagined themselves in the place of the main character Tony Stark in the iron man suit. Of course, not everyone can make an iron man suit like in the movies. However, you still want to be in the role of “Superman”, whether as a child or as an adult.

So the young Chinese Wang Kang, wanting to feel like an “iron man”, set out to createfirst version Iron Man MK I suit. He devoted all his free time to working on the costume. To create it, I used materials that can easily be bought at a hardware store. And, after several months of hard work, he managed to recreate iron man suit. The total weight of the suit is about 50 kg, which only a trained person can wear.

According to Wang, make an iron man suit did not amount to special labor. One of the main rules that must be followed when creating such structures is the careful preparation of sketches of parts and an action plan.

To create the costume, V. Kang used dense porous foam rubber, which is used in construction, glue, wire, light bulbs, batteries ( see also). Regular Construction Materials, which V. Kang used to create the iron man suit.

Materials for creating an iron man suit

The first details and elements of the costume - it all starts with the head.

iron man helmet

Then the parts are created to be put on the body.

Iron Man helmet and torso elements

The details are assembled and the main elements of the costume are already visible.

Fitting individual parts iron man suit

Without trying on, nowhere.

The iron man suit is almost ready

All that's left is to paint it the color of the metal and you're done!

The iron man suit is READY!

Now everything is ready. You can put it on and go for a walk! People will definitely appreciate it.

We use our imagination, ask adults for advice and try to repeat it.

All boys love watching films about Iron Man, heroic adventures and interesting pastimes. Many young men dream of feeling like they are in the shoes of the main character, Iron Man Tony Stark. To become one, you need to have a super suit like the main character. Of course, the costume has no real analogues yet. Such uniforms are a figment of the author’s imagination. Every father wants to give his son a fairy tale and make a similar set like Tony’s. To start making it, you need to understand its unique structure.

To start making heroic outfits detailed instructions, you need to study the structure of the original in detail. This is necessary to draw up a detailed sketch.

The energy source is fusion reactor technology. Tony also has an indispensable weapon that he constantly uses throughout the film - these are gloves with a jet beam. The hero rises into the air thanks to a powerful stream of energy gushing from under the hero’s feet. In reality, there are no analogues of jet shoes, but there is a jetpack jetpack. In addition, when Tony was inside the armored structure, a holographic screen lit up; similar technologies are already being prepared for implementation. Now let's try to make a simple version of heroic equipment.

First, you need to familiarize yourself with the works of the masters who succeeded in this and created a similar iron man design. A resident of Norway, John Beckensten, managed to recreate the heroic equipment; he used fiberglass and plastic as the basis for its creation.

State resident Anthony Lee managed to make another successful copy, using polyurethane slabs to create it. To create the helmet, he needed a special mixture of resin and sculpting clay. Rivets, old auto parts, LEDs, and servomotors were used to connect the plates. They all added realism to the image.

If you decide to become a design fan and join their ranks, then you will need fresh ideas and a unique approach to the choice of metal (thin foil, durable aluminum or tin), endless inspiration.

To begin creating equipment, you need a detailed plan of all components, taking into account the dynamics of movements in it. You can create an image from a helmet; to form it we use soft metal or tin.

After cutting out the parts, it is necessary to process the edges so that they are not so hard and do not injure the owner of the costume.

When designing a helmet, leave functional gaps, use ready-made drawings that are available online, or create them yourself. We connect the parts with strong staples or rivets, this is less dangerous. For ease of wearing, we glue the frame inside the helmet with soft fabric, and insert special lenses into the eye slits to reflect sunlight. As the basis for the costume, we take any jumpsuit made of thick fabric. We will fix the armor onto the fabric. For convenience, we attach metal plates to the fabric on the mannequin. The body frame must be completely cut out and all slots for attaching auxiliary components must be provided.

After the release of the film of the same name, he gained many enthusiastic fans around the world. Hero equipment has become very popular. To make it, we perform the following sequence of actions:

We form a helmet - to do this, we accurately depict the helmet diagram, cut out the parts, and fix them together with safe connections. Cover the entire mask and lower jaw with tape for strength. To give the structure rigidity, treat it with a small amount of epoxy glue. After drying, the inner side is glued with safe fiberglass;
Next comes the manufacture of the back, this also needs to be done based on the drawing. To firmly fix the back parts, we use special clamps. The finished back is glued with a layer of epoxy glue for strength;
Now we begin to form the chest shell, cut out small semicircular strips, circles of such a width that you can insert the reactor. We form the limbs according to a similar pattern as the previous parts;
When all the parts of the costume are covered with epoxy glue, wait until they are completely dry, then start painting the uniform. To make the design look spectacular, apply acrylic paints evenly, trying not to leave any white spots on the surface;
The complete assembly of important components begins: we glue a wide, dense elastic band to the moving parts of the suit, a thin elastic band is needed to the fingers;
To firmly connect all the parts to each other, we use a snap hook; it goes to all parts of the iron equipment in the following places: shoulders and forearms, chest armor, lower torso, sides, lower limbs;
Since all parts must move without creating obstacles to movement, fix them together using ordinary nuts. Shape the lower limbs so that your shoeed foot fits into it;
To support the mask so that it does not fall at the wrong time, glue magnets and iron strips to the inside;
Don’t forget about lighting: mount a compact flashlight or battery-powered night light in your chest. Have flashlights in your hands, place the computer mouse buttons under your thumb, and secure everything together with a soldering iron.

One of our versions of the miracle design is ready for use.

The children's design should be simple and highly safe, so you should not install all the accompanying electronics there in order to recreate glowing eyes or other elements of the hero's image. For a child, you can form simple equipment using paper, thick cardboard, strong gluing special technology. To make the design and helmet more realistic, you need to use diagrams or drawings to create it.

You can find ready-made patterns, take the child’s measurements, then adjust the patterns to the child’s specific parameters. Ready-made schemes can be printed on a printer, then transferred to thick Whatman paper. To create hero gear for your child, you will need:

A good stationery knife;
Special cutting mat;
Dense fiberglass;
Awl;
Glue or glue gun;
Scissors;
High quality epoxy resin;
Respirator;
Latex gloves;
High-quality acrylic paints (red and golden colors);
Transparent plastic;
Sandpaper.

Let's begin the step-by-step assembly:

First comes the making of the helmet. To do this, we print out all its details. Then we cut out all the parts from thick cardboard and secure it all tightly with glue. The back of the mask, which is pulled out, does not need to be glued;
When the helmet is completely assembled, coat it with a mixture of epoxy resin and hardener. We fix all the components of the helmet on the back side using office clips and cover it with glue. When assembling, we maintain the correct proportion so that the product can dry and be suitable for use;
We reinforce the helmet from the inside with fiberglass. We cut the material into thin strips, and glue several layers of this material from the inside of the product. Cover the top with epoxy glue. After the glue has dried, we sand the helmet so that it looks like it’s cast, so it’s not visible. small parts;
Next comes painting the finished product. Since you need to use all the colors, you will have to secure with tape those places where you are supposed to paint with a different color. Paint red, leave those areas where there should be gold;
We do the back part separately. Ears on paper are simply round in shape, but you can make them out of wood and then glue them to the helmet. To make the helmet easy to take off and put on, you can use magnets or a simple manual mechanism;
Similarly, we assemble the neck, chest, back, shoulders, arms, legs, and other parts of the iron man’s body. It is necessary to constantly do fittings to make sure that all parameters are in order. When painting, make sure that no gaps or gaps appear;
We carry out the general assembly of parts and give them mobility. For this purpose, a glue gun will be useful, and you will also need wide and narrow elastic bands. Plastic snap fasteners are also required for large parts;
If desired and possible, additional luminous elements can be formed;
To make Iron Man's chest glow, you need to glue it into it. led flashlight, runs on batteries, and for the hands we use a small flashlight. Place a mouse button on the side of the index finger, then the wearer of the equipment can easily create a glow at will;
The eyes are made using glowing LED lights. You will also need a switch, batteries, and wires. Cut two pieces of clear plastic and place the lights just below the eye holes.

If you decide to make an excellent outfit of your favorite character for your child with your own hands, then first you need to be patient. The work will require a lot of time and some perseverance. Study all the details of the main character, look through the comics. All these actions will help to create a detailed picture of the future outfit. It will be impossible to create real equipment, but every parent can imitate a similar design.

DIY legendary hero: material for equipment

Creating heroic equipment with your own hands is quite a difficult task. After getting acquainted with the character, you need to decide on the material from which the superhero outfit will be made. There may be several options:

Paper or cardboard is the most practical, pliable material. It's easy to cut out necessary details and glue everything into a single structure;
Aluminum sheets are also interesting option. Due to the texture of the metal, a realistic effect is formed. Parts need to be painted with automotive paint. It is necessary to take into account the safety of the connections for the child, otherwise he may get injured;
Foam rubber is also a pleasant material that is easy to work with. The only downside is that this design is quite hot. Long time It’s quite difficult to stay in a foam outfit;
Fabric is a material that any parent can work with. To do this, you need to find a sports uniform that serves as the basis for future equipment. Next, sew the volumetric parts into the appropriate places. We use thin foam rubber as padding. Interesting effect Acrylic paints will add realism to the costume.

In order for the equipment to fit perfectly, it is better to use drawings adapted to the size of your child, otherwise he will experience inconvenience and quickly tear his outfit. Of all the proposed options for creating heroic equipment, thick cardboard and aluminum sheets are suitable. You need to start working with the helmet. In this way you will gain the necessary skills, this part needs to be redone. We cut out each part separately, making indents from the edge of about 1 cm.

Forming a hero's body

The back and chest are made separately and require a separate drawing. We measure the size of the chest. A specific lamp should glow in the middle. It can be imitated using a basic night light of a suitable diameter. Just walk through the hardware store, you will definitely pick up the necessary decorative element. You can use foil, which will shimmer perfectly.

Upper and lower limbs

Arms and legs are the most mobile parts of our heroic equipment. In places of direct bending, transitions or gaps need to be formed. It is important to take into account that children are quite mobile; nothing should hinder their movements in this design. For convenience, you can make shields and gloves in addition to them. You can use sneakers or sneakers as shoes. Only separate shields can be glued to the calves, this will ensure mobility.

An important point is the rigidity of the structure

After the equipment is completely assembled, you need to add rigidity to the structure. For this purpose, you need to purchase epoxy glue, apply it in an even layer to all parts and wait until it dries completely. To ventilate and dry completely, leave it for a day. Only after the glue has completely dried do we begin to apply paint and other decorative elements to the structure.

Required for initial stage be prepared that construction will take several days. You're trying to make your child some real hero gear, not dress him up in boxes. household appliances. A robot should not be confused with an iron man. If you are not sure about the presence of some details, then just ask your son about it, because he knows almost everything about his favorite hero. If you have a vague idea of what Iron Man looks like, pictures of the costumes will help you finally understand the image of this hero.

As you begin the creative process, remember that you are not the first person trying his hand at designing heroic equipment for the first time. Many craftsmen have been able to recreate realistic Iron Man uniforms for themselves and their children. This means that you can make your child happy too. You just need to arm yourself with enthusiasm, be patient, and the joy on your child’s face and satisfied smile will be the best reward for titanic work and diligence. When creating a model, remember that the design is safe for the child; nothing should scratch his delicate skin or create obstacles to movements.

You can involve your child in a common cause; this creative process is a great way to get closer to your child. Nothing unites like exciting process creating cool hero outfits. Our simple guide will help you create your own version of the heroic equipment, or you can create a similar copy of it. It is quite easy to create such a design, since in order to make it, you do not need to purchase expensive materials and equipment. All you need is thick cardboard, which will form the basis of our costume.

After you learn how to make uniforms from paper, you can switch to soft aluminum or tin. These metals will help increase your skills in crafting iron equipment. Then you will be able to create more realistic images, and your child will be able to appreciate the result.

You can see the step-by-step creation of realistic iron equipment in this video, namely the assembly of a helmet.

Main components of the costume

Manufacturing process: what needs to be prepared and how to assemble the parts?

Video master class

Iron Man Reactor

Manufacturing process: what needs to be prepared and how to assemble the parts?

DIY legendary hero: material for equipment

Forming a hero's body

Upper and lower limbs

An important point is the rigidity of the structure

Related materials: