Article outline

Terrace (deck) board is a building material for installing ventilated floors in showers, baths, indoor and outdoor swimming pools, gazebos and open areas. It is made from various types of wood (solid wood), or wood-polymer composite (WPC) compositions with different percentages of natural and artificial components.

The popularity of deck boards is due to the combination of attractive “appearance”, performance characteristics and fundamentally simple installation:

Natural or composite, oblong or in the form of square segments, the deck board prevents slipping, holds impressive static loads, and eliminates the possibility of puddles forming on the equipped floor or garden paths. In some cases, against clinker or paving slabs, decking is much more profitable.

Purpose of the article: review manufacturers to identify advantages and disadvantages. The article will help you choose a material based on operating conditions.

Main characteristics of decking boards

Characteristics	Possible characteristics	Specifics of the option
Material	Solid wood	The material is climatically unstable - protective treatment is required. Once processed, it periodically needs to be renewed. It is advisable to use where low intensity of visitor movement is expected - the terrace of a private house, bathhouse, sauna, shower room, individual pool.
	Wood polymer composite (WPC)	Monopolymers and wood flour form a material that is resistant to abrasion, heat, cold and ultraviolet radiation. With a low weight, WPC effectively resists static loads. Suitable for private gazebos and garden paths; berths and decks. Suitable for open terraces of cafes and restaurants; stages and decking in areas with high pedestrian traffic.
Density, kg/m³	400-1000	This range limits the density of the wood involved. For the production of deck boards, porous conifers (classic spruce and pine - 450), less often dense deciduous (domestic oak - 700, Brazilian exotic ipe - 900) species are used.
	1000-1410	The higher density of wood-polymer products is due to the peculiarities of production - initially, a mixture of plastic and crushed wood is melted and then subjected to pressure in an extruder.
Texture of the upper surface	Brushed corduroy	The small, frequently spaced bead guarantees perfect adhesion of the wet decking to both shoes and bare feet.
	Corduroy polished	Relatively sparse protrusions provide comfort when walking without shoes. Traditionally, the shape of the longitudinal grooves is rectangular, with smooth planes, which allows water to quickly drain away. Small debris may cling to the walls. The triangular cross-section of the grooves prevents even small stones with sharp edges from getting stuck.
	Embossing options	There are several ways to apply a textured pattern. They are united by the outwardly similar (but with varying degrees of reliability) result of simulating a longitudinal cut.
Dimensions, mm	From 1800 in length from 140 in width from 18 in thickness	Almost every manufacturer has the ability to make a board according to customer sizes.
Flammability	Array G1 – G4	Treatment with fire retardants reduces the flammability of wood to class G1 - the material does not burn well, and fire can only spread when exposed to a constant combustion source. Impregnated boards are used for internal and external flooring.
	DPK G2 – G4	Prolonged exposure to temperatures above 70 – 80 °C will lead to deformation of the material. At 130-150 °C the board melts. Ignites from an open flame. Burning is fast, releasing toxic elements of the binder. Therefore, WPC boards are not recommended for indoor use.

One common feature

Neither of existing options boards cannot withstand point impact loads. Some manufacturers indicate technical documentation specific numbers, but it should be understood that the “allowed” indicators in Joules are nothing more than a marketing ploy. It is impossible to calculate the impact resistance of a material without accurate indicators of the area, duration and force of impact.

Even full decking does not eliminate the possibility of damage to the floor. Therefore, pay attention to the decking installation technology (in order to replace a broken element at minimal cost).

Summary table of manufacturers

Company	Range	Price range within the entire range, rub/m²
1.	Composite board with hollow or solid profile. Both options differ in density and dimensions.	1 440 — 3 875
2.	6 options for hollow WPC boards in 6 colors. 1 full body model in 6 colors. They differ in density and size. The texture is predominantly corduroy.	1450-2700
3.	3 models of WPC boards in 8 color options. They differ in density and dimensions.	1 869 — 2 380
4.	2 options for composite decking (differences in profile and dimensions). Deck boards made from solid Brazilian Ipe wood - upon order.	1 260 — 6 700
5.	Single- and double-sided WPC boards with different densities, sizes, colors and textures of the front surface. Solid wood material is available upon request.	4 850 — 7 700
6.	Wood-polymer board. 2 partially hollow versions and 1 solid profile model. All products are in one standard size.	1 800-2 880
7.	4 models of WPC decking with 2 types of top surface texture. For each case there are 4 available color options imitation wood. All in one size.	1 190 — 3 290
8.	1 option of wood-polymer decking, 2 colors available.	From 2 812
9.	1 model of WPC board in one standard size; no color options.	From 1 600
10	3 types of WPC boards are offered in 6 color options, with one or two work surfaces. There are 2 types of shapes available, hollow and solid profile.	1 600-2 500
11.	2 options for deck boards made of coniferous wood. The only differences are in the grade of wood used and the cost of the prepared material.	650-1 300

1. Sequoia (China)

Chinese deck board is available in 2 options: hollow and solid. For each, 3 colors and 3 types of textured layers are offered. Basic models have different densities and weights, differ in price and purpose. One-piece – for parks, piers and decks. Hollow - for places with less intense load.

Advantages: favorable price and good resistance to moisture. The material does not rot or mold - this is due to 35% of the polymer components in the composition of WPC. You can choose the appropriate board texture (“corduroy” or “fiber”).

Conclusion: Sequoia decking is the most suitable material for those cases in which the decorative qualities of the floor are not important, and the main factors determining the choice are the high strength and reasonable cost of the material.

Sequoia makes the same decorative fencing for terraces:

2. Polywood (Russia)

The Polywood company has been a domestic manufacturer of WPC decking boards since 2007. The company works closely with manufacturers such as Rehau and Twinson, actively implements its own developments and increases the scale of production every year. Today, the products of this plant are represented by the Polywood brand.

Advantages: own production has a positive effect on the price of finished products. This is one of the few Russian manufacturers that claims the service life of decking boards during active use is 25 years.

The product composition includes 30% polyethylene, 60% wood fibers, the rest is pigments and additives that provide resistance to fading and preservation of geometric shapes. A wide range allows you to choose material according to technical characteristics, texture and color.

Conclusion: If you are looking for a composite decking board with a grooved non-slip surface that has been extensively tested and manufactured with a 3-fold safety margin, then Polywood products will fully meet your expectations.

3. MultiDeck (RF)

The domestic brand is represented by 3 decking models. The difference is in dimensions, number of colors (from 1 to 8), cost per linear meter. All decking is positioned by the manufacturer for the design of terraces, paths, exposed roofs, embankments and piers.

Advantages: thanks to the combination of 70% natural and 30% artificial components, the decking is similar to a natural board. But in comparison with it, it scratches worse and does not dent under heels. Not demanding on climate - in natural conditions moisture almost does not penetrate into the structure of the material, so neither precipitation nor frost have a significant effect. Inexpensive - 94% of domestically produced raw materials are used in production.

Flaws: Hollow decking breaks under the influence of pinpoint impacts. Not every option on the product list offers a full range of colors.

Conclusion: all MultiDeck products are suitable for decorating porches and garden path and gazebos, a private pool area and a private pier.

Video about the advantages and how MultiDeck decking is performed:

4. Terradeck (Russia)

In the Russian Federation, 2 models of composite decking are produced, for each of which 6 colors are available. A board made of dense (960 kg/m³) and quite expensive (from 6,700 rubles per m²) Brazilian Ipa wood can be supplied upon request. WPC options differ in price, density and profile cross-section (for installation with or without a gap) - you can choose the one that suits your needs summerhouse, and for the restaurant terrace. Solid wood boards are acceptable within the framework of classic design solutions.

Advantages: Due to the high density of the structure and evenly spaced stiffening ribs, the decking is resistant to static loads. In the case of an ipe array, performance indicators are responsible natural properties exotic wood. Longitudinal corrugation on the upper surface (Velvet), imitation of natural surface (ECO) artificial material and textured weave of fibers on the longitudinal section of the board form an anti-slip surface. The main advantage of WPC is its reasonable price; array - exclusivity.

Flaws: the array must be covered with protective compounds. WPC - branded fittings and frequently spaced (250-400 mm) logs are required.

Conclusion: The clear relief of the WPC decking and the natural texture of the boards from the Terradeck company create a non-slip floor. Options for composite materials are suitable for a terrace and gazebo on a private plot, a summer banquet hall of a restaurant and cafe. Brazilian board - for a bathhouse, swimming pool, patio on the territory of an elite mansion.

Technical characteristics of Terradeck

	Terradeck Velvet(WPC)	Terradeck Eco(WPC)		Ipe Classic(Array)
Application area	Symmetrical profile - neat seams of a private terrace, garden path	The seamless joint profile makes it easy to clean commercial floors.		Natural material - for exclusive terraces, private patios, private baths, saunas.
Dimensions, (L-W-T), mm	3000,4000x152x28	3000,4000,6000x155x28		1800-6000x145x22
Weight, kg/rm	2.1	2.4		6.5
Density, kg/m³	1200	1200		960
	-40… +70	-40… +70		-30… +60
Quantity per package, pcs. (m²)	Depends on the specific combination of dimensions, can be completed in accordance with customer requirements
Price, rub/m²	1 260		1 980		6 700

"Terradayek" in "Fazenda":

5. Twinson (Belgium)

For the Russian Federation, 2 decking models with a palette of 8 colors and a wooden deck board are available. The one-sided version of the WPC is offered in lengths of 4.5 and 6 meters. The standard double-sided version is a six-meter strip. The characteristics of the composite allow it to be used in areas of heavy traffic. The protective coating of a natural board does not allow one to count on such wear resistance and needs to be periodically updated. Therefore, it is advisable to purchase an array for your own terraces, gazebos, bathhouses and swimming pools.

Advantages: O-Terrace – double-sided decking. Having rearranged it reverse side you are solving the problem of repairing the floor on the terrace of a summer cafe. The polyvinyl chloride in WPC makes it impervious to moisture. The densest (of all WPCs presented in the Russian Federation) structure minimizes linear deformations of the material in heat and cold.

Flaws: high price - due to expensive components (additives to improve the properties of polyvinyl chloride; dyes to create a natural color).

Conclusion: Twinson WPC decking has a 25-year warranty. A long period determines the low operating cost of the material. Composite boards are a suitable option for parks, embankments and other public places. The array is suitable for decorating exclusive terraces and gazebos.

Technical characteristics of Twinson decking

	Twinson Terrace	Twinson Massive		Twinson O-Terrace
Application area	High density – for public places (piers, parks)	Exclusive view – for pier, swimming pool, outdoor area of ​​apartments		Double-sided option - for seasonal terraces of cafes and other commercial establishments
Dimensions, L-W-T	4500.6000x140x20	6000x140x20		6000x140x28
Weight, kg/rm	2.1	3.5		2.56
Density, kg/m³	1410	800		1391
Operating temperature range, °C	-40… +70	-30… +60		-40… +70
	Not regulated by the manufacturer
Price, rub/m²	4 850		7 700		4 850

Video about decking features and installation technology:

6. Werzalit (Germany)

The decking is available in 3 standard models with 8 types of colors and 2 options for corrugation of the top surface. In addition to the difference in price, the two models differ in the number of stiffening ribs, the third is solid. From the proposed list, you can choose a material for decking on your personal property, at commercial facilities and for areas with active pedestrian traffic.

Advantages: pleasant to the touch, because 70% of the composition of the wood-polymer mixture is prepared wood. Fire resistant – withstands 120 0C for a short time. Many are attracted by the good range and durability - WPC does not fade in the sun, because polymer modifiers form a uniform layer that scatters UV radiation. Therefore, the manufacturer declared at least 25 years of service.

Flaws: There is no choice of size options, and color options are not available for all models.

Conclusion: Werzalit decking feels more like natural wood than other WPC materials - it has a 70% natural component. But the less plastic, the higher the porosity and lower the density of the composite. Therefore, for stairs, passages and sidewalks of a public park, it is best to use a board with a solid section - Entero. Paseo is suitable for cafe and restaurant retail space. Terraza is suitable for a gazebo and porch of a private house.

Technical characteristics of Werzalit decking

	Terraza	Paseo			Entero
Application area	4 strength ribs - optimal for laying coverings within the boundaries of a private yard.	5 ribs and thick walls - for cafes, restaurants, and other commercial establishments.			Solid profile - can be installed in areas with heavy pedestrian traffic.
Dimensions, L-W-T	6000x145x30	6000x145x30			6000x145x30
Weight, kg/rm	2	2.6			3.6
Density, kg/m³	1100	1100			1100
Operating temperature range, °C	-50…+70	-50…+70			-50…+70
Quantity per package, pcs (m²)	The material is not serially packaged, so any variations are possible.
Price, rub/m²	1 800		2 100	2 880

Video about the features of decking and installation technology:

7. ProDecking (Russia)

Offers 4 models of WPC decking, in 4 wood imitation options, with 2 types of corrugation. The boards differ in profile design and number of working surfaces. The range includes options for extensions and small architectural forms on the garden plot and restaurant patio, pier and ship deck.

Advantages: clean raw materials (production is carried out without the use of recycled plastic); affordable cost (almost all components involved are domestically produced). The ratio of wood to polymers determines a wide range of operating temperatures.

Flaws: When making decking “to order”, the delivery time is negotiated additionally. A small volume of such an order increases the cost per square meter.

Conclusion: Even taking into account a single standard size, ProDecking products stand out with the most impressive number of possible color and texture combinations for WPC boards. Are you choosing a material for an exclusive design project? Pay attention to the ProDecking model range - there are options for an individual terrace, for the sales area of ​​a summer cafe, and for the operating conditions of a river pier.

ProDecking Specifications

	ProDecking Standard	ProDecking Exclusive		ProDecking Full Body
Application area	A simple section - for the advantageous design of an individual territory.	Double-sided board for commercial terraces and patios.		Solid section profile - for places with high humidity (pier, embankment, etc.).
Dimensions, L-W-T	3000,4000x140x22	3000,4000x140x22		3000,4000x140x22
Weight, kg/rm	2.1	2.2		3.6
Density, kg/m³	1200	1200		1200
Operating temperature range, °C	-50…+70	-50…+70		-50…+70
Quantity per package, pcs (m²)	Depends on the specific dimensions of the board
Price, rub/m²	1 190	2 290		3 290

Decking installation instructions:

8. WoodVex (South Korea)

Assortment – ​​1 hollow WPC board in 3 color options.

Advantages: exceptionally high structural density (due to the technology of co-extrusion of wood-polymer composite). Minimal linear expansion over a wide temperature range (which is typical for decking with a high percentage of polymers in the composition). The stable color of the material (even as the WPC board wears) is explained by the fact that stabilizers and dyes are not applied in layers, but are evenly mixed with the entire mixture.

Flaws: Unnatural pattern and texture of the upper surface. The hollow structure with stiffening ribs distributes the load well, but does not hold up well against a pinpoint impact.

Conclusion: WoodVex decking is suitable for decorating park paths, embankments, outdoor areas of fast food restaurants, fountain areas and other places with high foot traffic or constant exposure to moisture.

9. Darvolex (Kazakhstan)

Kazakh offers 1 option for WPC boards. The lack of variety in dimensions and design is compensated by the ability to use the material in the construction of decks in difficult climatic conditions. This decking is suitable for arranging venues for public events.

Advantages: wear resistance and favorable ratio of cost to density indicator (due to the presence of 40% polymers in the structure of the material)

Flaws: Due to the fact that decking boards today are not the main product of the Darvolex company, the domestic market has a frankly weak assortment: one model, without additional color options.

Conclusion: Darvolex decking is the most durable of the existing wood-polymer materials intended for outdoor flooring. No variety. Ideal for multi-level pedestrian crossings. Suitable for decorating a summer scene. Can be used in the manufacture of mobile and stationary stands.

Description of Darvolex products:

10. Holzhof (Czech Republic)

The Czech manufacturer has developed 3 variants of boards based on WPC. Available in 6 colors and 1 type of embossing on the top surface. Basic models differ in the internal (hollow, solid) profile design. There is also a difference in the external design (one- and two-sided, with and without a visible seam) of the decking.

Advantages: light weight (as a result, it is enough to screw several screw piles under the Holzhof decking platform, or simply place the supports on standard paving slabs). Branded clamps simplify the laying of boards, because with them there is no need to constantly monitor the width of the gaps. Installation without a seam is possible - the profile shape of the seamless board allows you to disguise the longitudinal connecting seams. Due to the fact that the composition contains a natural dye, the material is characterized by natural colors.

Flaws: There are slight differences in the color of products from different batches (due to the use of natural components for tinting).

Conclusion: Holzhof decking has the most natural and soft colors among the known artificial board options. From the offered assortment, you can select materials that do not stand out against the background of the log house; harmonizing with the color of natural wood furniture. And therefore they are better accepted than other WPC boards in terraces and gazebos of summer cottages. Ideal for summer areas of fast food establishments. The solid board is suitable for bridges, stairs, park paths and embankments.

Technical characteristics of Holzhof decking

	Holzhof universal board	Holzhof board seamless	Holzhof solid board
Application area	Wide strip texture – for flooring within individual solutions.	Fine “corduroy” on one side and “wood” embossing on the other side, no longitudinal seams - for commercial properties, park areas.	Solid profile with a corrugated surface - for piers, embankments and areas with high pedestrian traffic.
Dimensions, L-W-T	3000x140x18	6000x154x24	6000x150x18
Weight, kg/rm	1.9	2	6
Density, kg/m³	1200	1200	1200
Operating temperature range, °C	-50… +80	-50… +80	-50… +80
Quantity per package, pcs (m²)	3 (1.26)	3 (2.77)	3 (2.7)
Price, rub/m²	1 600	1 850	2 500

The video shows Holzhof installation technology:

11. Lesoval (RF)

Domestic Forestry produces 2 types of standard building materials from coniferous wood for flooring. Classification by grade, in accordance with GOST. The scope of application includes not only “outdoor” flooring of terraces and gazebos, but also ventilated floors of saunas, baths, and shower rooms.

Advantages: price is determined by our own full-cycle production and the acceptable cost of harvested timber. Attractive appearance– a characteristic feature of all products made from natural wood.

Flaws: predominantly soft breeds involved coniferous trees Therefore, the surface of the board is easily dented under the influence of a point load, and it is not always possible to quietly correct the damage. All natural materials demanding on quality protective coating– it must be updated periodically. And installation indoors can only be done after a week of adaptation of the board to the internal microclimate.

Conclusion: deck boards made of spruce and pine are better than all composite imitations and are suitable for flooring in a bathhouse, shower room, in open areas of a log house, and in a gazebo.

Technical characteristics of Lesal decking

	Terraced Extra	Terrace AB		Deck Extra
Application area	Minimum knots and uniform grain lines of radial cut boards - for bathhouse floors and flooring	Minor flaws in the design with any texture - for a darkened place in a closed gazebo, an open pergola.		Selected material for installing a real floor in a loggia, a standard apartment, a summer veranda of a restaurant and a permanent residence cottage.
Dimensions, L-W-T	3000.6000x140x28	3000.6000x140x28		3000.6000x140x28
Weight, kg/rm	6.5	6.5		6.5
Density, kg/m³	725	725		725
Operating temperature range, °C	-40… +70	-40… +70		-40… +70
Quantity per package, pcs (m²)	Depends on the dimensions of the material and the wishes of the customer
Price, rub/m²	1 300	650		1 300

Editor's Choice

If you want to recreate the natural atmosphere of a traditional Russian house for a reasonable price, pick up a softwood board from the company. The asking price is from 650 rubles/m².

You need an option for a beautiful, practical and inexpensive covering for a country terrace - study the offers and. The price range from 1,190 to 3,120 rubles/m² will allow you to choose the most acceptable option.

If you have an idea about your own pool, consider decking options from and. Their offerings comprise the most comprehensive range of durable and non-slip decking boards available. composite material and an exclusive array. For every taste (in general, almost a hundred are available possible options) and for any wallet (from 1,800 to 7,700 rubles/m²).

We are confident that this review will help you make your choice, taking into account the potential of a particular decking board and the features of its operation.

(1 ratings, average: 5,00 out of 5)

Despite the fact that Russia has rich reserves of forest resources, wood-polymer composites are increasingly used for arranging terraces, garden paths, floor surfaces in saunas, etc. At the same time, in contrast to world-class foreign companies, the number of domestic manufacturers of decking boards is growing, producing products of no less high quality.

Russian manufacturers of decking boards:

Terradeck

Founded in 2008, in addition to terrace boards from the Home Standard and Professional Standard lines, it produces ventilated facades, fencing systems and components for them. The first Russian company producing WPC was awarded the “Quality Mark” symbol. The presence of our own research center (SRC “DPK”) ensures constant improvement of product quality.

The products are known, including in neighboring countries. The range, in addition to building materials, also includes ready-made kits for installing terraces. In addition, it is possible to manufacture terrace systems according to individual projects.

Disina

Another big one Russian manufacturer WPC decking boards are manufactured by the Disina company, also founded in 2008. Since 2010, it has been producing products under the “Deckra” brand, and in 2012 it was awarded the industry “Quality Mark” approved by the Scientific Research Center “DPK”. It also produces fencing systems and furniture for gardens and cafes, and has branches in many cities of Russia.

BASS

Founded in 2009, it produces a whole range of WPC materials: Wall panels, decking board, siding. BAS products are manufactured under the brand name “Zhidkoe-derevo.rf” and are known not only in the Russian Federation, but also abroad: in Belarus, Kazakhstan, and Ukraine.

DPK-deck

A Russian company that has recently appeared, but has already made a name for itself, is a manufacturer of decking boards. Manufactures “Winner” decking boards and components for its installation.

Why are they all in contrast to foreign ones? Yes, because with the same quality, domestic products cost customers much less, although their range still looks more modest. But this is for now...

A deck board is ideal for covering the floor of an open terrace, veranda, balcony, gazebo or loggia. Decking is installed around swimming pools, on piers and piers. It is used for paving embankments near ponds, garden paths, platforms and floors in saunas and baths. The production of decking boards differs depending on the material from which the covering is made. The technology for making decking boards from wood is simpler. It is suitable for independent implementation. For products made from wood-polymer composite, you need to buy special equipment for the production of decking boards.

Production of decking boards from WPC

The technology for producing decking boards from wood waste is the most complex and requires the use of specialized equipment.

Raw materials for production

The manufacturing technology of polymer decking involves the use of wood flour, shavings or sawdust. Shredded wood waste is mixed with polymers (PVC, polyethylene or polypropylene). Dyes are added to give the product a specific color. The consumption of materials depends on the proportion of the main ingredients. High-quality boards are made from a mixture in which the content of wood components is not lower than 60-80 percent.

It is more profitable to manufacture decking boards from Russian raw materials. In this case, the following proportion of ingredients is observed:

• wood powder– within 50-70 percent (as a rule, the powder is made from coniferous wood);
• polymer - 30-50 percent (these are thermoplastic polymers, among which HDPE is most often used - low-density polyethylene, less often polypropylene and PVC);
• various additives to improve performance characteristics (modifiers account for 5% of the total volume).

Important! WPC products accurately imitate the surface of natural wood. They have a more reasonable cost compared to solid wood flooring, and their technical and operational characteristics are much higher.

At the preparation stage, you need to purchase the following equipment for making decking boards:

1. Crushing machine for grinding wood waste. On this equipment, raw materials are crushed to a powder state.
2. Special drying for crushed raw materials. This equipment will be needed to pre-dry wood flour. There are products on sale designed for different volumes of material.
3. Mixing plant for mixing polymers and wood flour.
4. Special line for converting powdered raw materials into granules. The quality of the product produced depends on the efficiency of this machine and the resulting granules.

Directly for the manufacture of terrace decking you will need the following equipment:

1. Grinder needed to process the finished product and give it a characteristic matte wood texture.
2. Forming line decking profile. Essentially, this is a cutter that cuts the product.
3. Front side embossing tools needed to obtain a characteristic grooved surface for anti-slip protection.
4. You will also need brush machine or a cleaning device that artificially ages the surface, clears it of debris and creates the roughness and grooves characteristic of wood.

If you need equipment for the production of decking boards, the price of ready-made lines will be the highest. But when producing on a large scale, it is more profitable to use one of the types of production line:

1. One step lines designed to receive raw materials in the form of polymers, wood flour and additives. The entire line consists of devices for feeding raw materials, cooling devices, means for calibrating and drawing, a special mixer for heating and mixing the mass. It also includes a device for squeezing the prepared mass through the mold.
2. Two-step lines work on granular raw materials. They consist of devices for calibrating, feeding and cooling raw materials, as well as devices for extruding and drawing.

The sequence of manufacturing terrace decking from WPC is as follows:

• modifiers, polymers and wood flour are thoroughly mixed in an industrial mixer while heating to high temperature;
• then the raw material is placed in a granulator to form granules;
• to give the board its shape, the mass is extruded, that is, melted and passed through special dies;
• then the continuous solid fabric is cut into products of given sizes;
• To make the surface wear-resistant and non-slip, the board is sanded.

Natural wood decking board

If you are interested in making it yourself, then a decking board made from natural material is what you need.

Raw materials for production

Resinous coniferous trees are used as raw materials for the production of solid wood decking. The wood of cedar, ordinary larch and the well-known pine is suitable, since it is naturally protected from moisture and rotting.

Heat-treated wood is also suitable. To do this, the material is placed in special chambers, where it is heated to a temperature of 200 degrees under the influence of water steam. As a result, the product is more resistant to moisture and rot, and it acquires a beautiful shade.

Equipment and manufacturing process

Making decking boards from larch and other types of wood with your own hands is as follows:

1. Prepare edged boards measuring 0.025x0.1x6 m.
2. We treat the elements with universal deep-penetrating impregnation. This way you will increase the protection of the product from mold, rot, combustion and moisture. Typically, impregnation is applied in several layers, and the previous layer must be completely absorbed.

Attention! We carry out treatment with impregnations only in the open air.

1. After the composition has dried We cover the elements with polish, which we apply with a wide brush.
2. After absorption and the waste has dried, we begin laying the products. We will not describe the installation process itself.

After laying the decking, the surface of the finished flooring is carefully sanded using a grinding machine. The floor is then cleared of debris and varnished for outdoor use.

Do you want to have a profitable business in the construction market? Open your own decking board production. Do you think it’s difficult and you don’t know when it will pay off? Weigh the pros and cons.

First you need to understand this matter and familiarize yourself with existing proposals. The decking board is easy to “find” with your eyes. Among the usual floor coverings (parquet, boards, laminate, tiles), it is distinguished by its grooves on the outside, reminiscent of corduroy fabric (think ribbed trousers). This was done not just for the external effect, but according to scientific tests it prevents slipping.

Different types of decking boards. Makes her stand out from others building materials characteristic grooves on the sides.

Types of decking boards are distinguished according to the material used. They happen:

• made of solid wood (based on species of moisture-resistant, durable and rare trees);
• composite (they got their name from mixing two components: crushed wood and polymers).

The difference, as you can see, is not difficult to determine between them. For solid boards, use oak, larch, mahogany or other durable types. And the mixed look is obtained artificially by combining different materials using a production line.

Production technology

To produce decking boards, 3 key components should be used:

1. Specialized particles of crushed wood;
2. Artificial or organic thermoplastic polymers or their consistencies;
3. A set of special modifiers designed to improve the consumer and technological qualities of the original consistency and finished board.

And what is very important is that such a board is recyclable. And therefore, composite decking is suitable for processing and forming new products from previously used and used materials.

If you plan to produce the material from natural solids, you need to know:

1. What type of wood is best (most often it is pine needles);
2. How to heat process so that quality is your calling card;
3. How to achieve board texture;
4. What to cover so as not to harm the environment and the health of customers.

At the moment the most popular manufacturers are:

• Holzdorf (Ukraine) - easy to install, no additional processing or special maintenance required;
• Bruggan (Belgium) - the advantages are high quality, long service life, durability, and variety color palette boards;
• Mirradex (Malaysia) - this manufacturer has supplemented the composition with new materials that do not require special care; such boards are not afraid of mold and mildew, therefore, they can serve you for many years;
• SunDeck (Turkey) - due to its composition with polypropylene, even under adverse weather conditions, the board will not dry out, crack or deform.

Self-production

If you decide to manufacture these products yourself, you should consider:

1. You can independently start your production only from solid wood;
2. If you don’t have carpentry skills, it’s worth taking a few lessons;
3. Purchase the necessary materials and machines.

Types of decking boards. Russia doesn't have that much diversity, so there's room to grow

Beginning and experienced manufacturers of decking boards, when promoting their own business, are guided by the following sequence:

1. Choose a certain type of wood (ideally coniferous);
2. Cover the board with primer (penetrating deeply, it will protect the wood from rotting and insects);
3. Make grooves on the inside that will help the board maintain its original appearance in any weather conditions;
4. Apply a “signature pattern” (make shallow relief grooves, thanks to which your feet will not be slippery even in a downpour);
5. Treat with steam (color will appear and become stronger).

A typical production line consists of the following 7 parts:

1. Crusher - grinds material down to the required volumes;
2. Dispenser – clearly displays all components;
3. Dryer - dries the crushed material;
4. Mixer - mixes all ingredients;
5. Extruder;
6. Grinding machine - gives the final product a specific degree of smoothness and roughness;
7. Embossing machine.

The product is ready for installation, final sanding and, at the client’s request, painting, varnishing or wood oiling.

Production of WPC coatings

The modern market offers to replace the usual wooden board with an alternative one. Scientists, by mixing wood and polymers, have invented a new type of flooring - wood-polymer composite. The production of WPC coatings is technologically different from independent production. It is more expensive from a financial point of view, since special machines and raw materials are required.

Stages of work:

1. Use a wood chipper to crush wood or wood waste;
2. Dry thoroughly.

Using a mixer-like setup, mix the necessary ingredients:

• dry wood powder;
• plastic;
• chemical components;
• dyes.

At this stage of production, the human presence stops. The next technical part is continued by the machines. Next, the board will be formed, polished, and at the end you will receive a product ready for sale. Its advantages:

1. durable;
2. hardy;
3. not afraid of sun, rain, water, frost;
4. does not crack;
5. harmless;
6. easy to clean;
7. no need to paint;
8. looks great;
9. does not change shape or color;
10. lasts a long time;
11. applied as flooring, fencing, external wall.

The number of options for using WPC coatings is so large that only designers will help and advise how and where to use this material if it is difficult to decide for yourself.

Can be implemented not only at the height of the season, but also in winter, since the board serves as decoration for apartment rooms

You can easily implement this board even in winter, when all external construction works. Thanks to its pure formula, it is suitable for covered balconies, loggias and even hallways. Also used in children's playgrounds.

The downside is the price. Product quality increases the need to purchase premium quality polymers. But we must not forget that at this price, the payback on WPC coatings will be good. Considering the service life (10–40 years, depending on the manufacturer and the quality of the raw materials), the cost is justified. In addition, demand is constantly growing.

Board production lines

The popularity of the product increases the demand for equipment for the production of picket fences and decking boards. If you have no financial restrictions, then it would be advisable to purchase a line with a full cycle. This will minimize the use of human labor. With this kind of production you will have machines that:

• They will practically make flour out of wood;
• Measure, weigh and accurately dose all components involved in production;
• Dry the flour;
• Mix everything thoroughly until smooth;
• Prepare granules;
• They melt, form and produce a board under pressure;
• Grind, cool, cut;
• A “drawing” is applied.

Operating line for the production of WPC coatings

As you already understand, this production is interesting because everything happens in constant motion. Vendors of equipment lines offer improved machines. They are computerized, which makes it easy to manage the process and achieve high quality decking boards.

Production from finished raw materials

If you don’t have the money for a full cycle, you will be offered equipment that will help you start your own production at minimal cost. You can do without machines that grind, dry and mix. You buy ready-made granules (they already contain everything necessary to form a board). Then it remains to purchase only those machines that will form the product and lead to the final result. Advantages of this approach:

• Saves your time and money;
• Helps you develop your own business gradually;
• Allows you to vary when purchasing machines (take minimum required or used, making sure that it is in good condition);
• Produce products at an average cost that will pay for themselves faster.

A large selection and ample opportunities will help you produce good quality goods at low cost. People are thinking about this everywhere. Terrace board Russian production no different from the same one made in Europe. Nobody wants to lose their customer. Modern production of deck boards requires constant improvement of equipment for its production. Quality depends on this. Manufacturers need to avoid losing quality at minimal costs and not scare the buyer with the price of the product.

Decking name	Price
Twinson WPC decking board (Belgium)	from RUB 2,905.00
Terrace board ECO (Russia)	from RUB 1,850.00
decking board Corona Exotic Ipe Tabaco	from RUB 6,486.00
Terradeck Deckron decking board	from 237.00 rub.
Terradeck Evo decking board	from 285.00 rub.
Terrace board CM Decking Natur Rowan	from 810.00 rub.
Dumadeck decking board	from RUB 3,990.00
Terrace board Dumadeck Solid corrugated	from RUB 2,430.00
Dumadeck decking board	from RUB 3,990.00

The construction market will always be at the peak of popularity. The new products he will offer will arouse interest. The production of decking boards is good for promoting your own business because, thanks to a computerized process, it will be able to provide high-quality products for a long time and surprise its consumers. It's worth thinking about this proposal. Perhaps this is your life's work.

The building materials market is “replenished” with new technologies literally every year. The most advanced materials with excellent quality go on sale. And this niche, despite the difficult economic situation in the country, is unlikely to decline, since it offers consumers a sought-after product. So why not open your own production, offering consumers inexpensive but high-quality material for finishing residential premises? But to implement the plan, in order to avoid huge competition, you need to choose a product that few enterprises produce. And here we will undoubtedly include the release of decking. If you buy equipment for the production of medium-power decking boards, think through the technology and establish sales channels, the enterprise will very soon begin to generate consistently high income.

Our business assessment:

Starting investment – ​​1,500,000 rubles.

Market saturation is average.

The difficulty of starting a business is 6/10.

There are a lot of advantages of the business of producing decking - simple technology, relatively inexpensive technical equipment, a huge sales market. But here it is worth considering one important drawback - seasonality. The young workshop will most likely have to remain idle during the autumn-winter period.

What nuances should a businessman consider before opening a plant for the production of decking boards in Russia?

Terrace board: what is it?

The sale of decking boards will be profitable, since the produced material is characterized by excellent technical characteristics and quality indicators.

Decking is also called deck or terrace board, wood-polymer composite.

And if previously only natural wooden raw materials were used to make decking boards, now, in order to avoid the natural process of rotting, manufacturers everywhere use polymer components. Decking consists of 2 main layers – the backing and the front side. Depending on what kind of material will be obtained at the output, soft or hard, one or another type of substrate is used. In hard boards, strong wooden planks are used as the base, and in soft boards, plastic grids are used. The front side can be made of any material, but plastic decking boards are most in demand on the market, since they are cheaper and last longer.

Terrace board manufacturing technology

The production of decking boards as a business should begin with a thorough study of the technological process, and in particular the recipe. Despite the fact that the same raw materials are used to obtain the final product, its quantity must be determined experimentally. After all, not a single third-party company will reveal its secrets to obtaining quality products.

To launch the workshop faster, you will need to hire an experienced technologist who would select a recipe with the exact ratio of raw materials. The specialist will have to pay for the services, and these expenses must be taken into account when drawing up a business plan.

In general, the technology for producing decking boards is as follows:

• Dosing and mixing of raw materials - wood flour, polymers, water, pigments, etc.
• Obtaining special granules.
• Extrusion of granules to obtain high-quality material.

The production of decking boards from a wood-polymer composite may seem complicated only from the outside, but in fact, all operations are performed using special equipment - the share of manual labor is reduced to a minimum.

Workshop technical equipment

Chinese decking production line

Workshop equipment is an important stage when planning a production workshop. And the choice of technological line here will depend on several important factors - available start-up capital, planned sales volumes. It is clear that in each specific case the price of equipment for the production of WPC decking boards will be different.

It would be a mistake to focus on price when choosing equipment. Here it is worth paying attention to those specifications lines that the equipment manufacturer offers.

Extruder for the production of decking boards

A standard line for the production of decking boards consists of the following set of machines and devices:

• Crushers for grinding raw materials to the required size.
• Dispensers for precise weighing of each component.
• Dryer for drying crushed raw materials.
• Mixer for mixing all components.
• Extruder.
• A grinding machine used to impart a certain degree of smoothness and roughness to the final product.
• Embossing machine.

High-quality composite decking boards can only be produced using high-quality equipment. And you can buy this for no less than 900,000 rubles. The upper price bar is practically unlimited - high-performance lines can cost 3,000,000 rubles. But a young workshop is unlikely to spend such funds on equipping the workshop - until a customer base has been developed, it is not economically feasible.

If you are unable to attract investment in the required amount, you can reduce costs by purchasing used equipment. Capital costs for the production of polymer decking boards can be significantly reduced - up to 400,000 rubles. But when concluding such transactions, you need to be triple careful, since there is a high risk of purchasing low-quality machines that have already exhausted their potential.

How profitable is the business?

Practice shows that the production of decking boards from WPC, when the enterprise is developed, can bring high profits to the entrepreneur. Income will directly depend on how much money is spent on launching the workshop. After all, the more expensive the equipment, the more products it will produce, which means the profit from sales will be higher. The starting investment for organizing a medium-capacity workshop will be approximately 1,500,000 rubles. This will include the following expense items:

• Purchase of the line and its commissioning.
• Renting premises.
• Registration of an enterprise.
• Purchase of raw materials.

You can pay for a smaller amount. But this is only in the case of used machines. But additional expenses are more likely here, since it makes sense to think about organizing your own fleet of vehicles - this will make it much more convenient to deliver finished products to customers. Otherwise, you will either have to hire third-party transport each time, or offer customers self-pickup of the ordered goods.

As for profit, it will be difficult to indicate an exact figure here. When calculating the profitability of an enterprise, the following data can be displayed in a business plan. Seamless decking board, depending on its type and purpose, can be sold at a wholesale price of 450-1000 rubles/m2. And this is at a material cost of 250-600 rubles/m2.